BSR Base Slitter / Rewind
High-Speed, Cost-Effective Slitting and Rewinding System
The BSR Base Slitter / Rewind is a compact, high-speed slitting and rewinding system designed for efficient finished-roll production. Built for reliability and ease of operation, the BSR is an ideal solution for label printers and converters who require consistent performance without the complexity of integrated inspection systems.
With a small footprint, flexible configuration options, and support for a wide range of substrates, the BSR delivers dependable slitting and rewinding for everyday converting workflows.
Where the BSR Fits Best
Optimized for production environments focused on speed, simplicity, and cost-efficient output.
Finished Roll Conversion
Efficiently slit and rewind master rolls into application-ready finished rolls.
High-Speed Production
Designed to operate at sustained line speeds for long, continuous production runs.
Space-Constrained Facilities
Compact vertical footprint allows installation in facilities with limited floor space.
Non-Inspection or Basic Inspection Workflows
Ideal where advanced vision inspection is not required, with support for basic inspection options if needed.
Key Capabilities – Built for Efficient Roll Handling
High-Speed Slitting and Rewinding
The BSR is engineered for continuous slitting and rewinding at production speeds of up to 750 feet per minute, supporting demanding throughput requirements.
Versatile Substrate Handling
Capable of converting a broad range of materials—from thin, unsupported films to thick tag and rigid substrates—without sacrificing stability or control.
Flexible Web Path Configuration
Available in left-to-right or right-to-left web path configurations to align with existing production layouts.
Controlled Tension Management
Smooth, clutch-less drive design with controlled acceleration and deceleration ensures consistent roll quality across varying materials.
Standard BSR System Features
Compact vertical footprint with short web path
Adjustable electronic tension control
Available web widths: 10", 13", 16", 18", and 20"
Reversible rewinds for over- or under-winding
Maximum unwind diameter: 40" with 3" inflatable spindle
Heavy-duty pneumatic disk brake with automatic end-of-roll shutoff
Ultrasonic web guide for clear and opaque substrates
Maximum rewind diameter: 24" with EZ-Change inflatable spindles
Bowed spread roller for finished roll separation
Choice of single or duplex rewind configuration
Interchangeable slitting modules: Rotary shear Razor slitting Crush knife
Programmable incremental counter
Options and Expandability
The BSR Base Slitter / Rewind supports a range of optional enhancements to extend capability as production needs evolve.
Available options include:
PLC-controlled automatic web tension with touchscreen interface
Forward inspection tower with synchronized strobe
Vision inspection systems for blemish, color, and missing-label detection
Lamination station with inflatable spindle
Waste wind-up module
Label counter
Pneumatic top rider rollers for unsupported films and large-diameter rewinds
Inspection table for ancillary printing or inspection equipment
Technical Resources
Access detailed specifications and system documentation for the BSR Base Slitter / Rewind.
